Vetron 5064
Electronic flat bed ultrasonic welding machine with sonotrode and anvil wheel 25 / 45 mm diameter
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Ultrasonic welding machine with unique features
The ultrasonic approach has developed as forward looking method for the connection of thermoplastic, innovative and technical materials.For the connection of technical (weldable) materials, such as protective clothing made of TYVEK, car covers for transport, medical mattresses and pads, clean room clothing, filter, sports gear, etc., an innovative ultrasonic welding machine is indispensable, in order to guarantee the best possible resistance of the welding seam.
The VETRON 5064 and 5164 (longarm version) with its worldwide unique selling features emerges as the perfect partner for ultrasonic welding techniques.
The calibrated height sensor measures the distance between anvil- and sonotrode wheel over the entire perimeter. This ensures an exact concentricity and leads to a perfect welding seam with steady quality. After finishing the distance- and concentricity-calibration, the accuracy of the concentricity is shown on the display. VETRON offers two sonotrodes made of hardened steel and titanium.
The detachable display/panel guarantees a high process security, since no program or parameter change can be made when removed. Programs can be changed or uploaded to the machine via an USB Slot.
Field of applications
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If addonSection: Classic
VETRON STARTING THE CLASSIC SERIES
The VETRON 4000 series has been designed as a modern, fully equipped, mechanical industrial sewing machine for use in medium to heavy-duty applications and complements the portfolio with a classic industrial sewing machine in addition to the VETRON 5000 series.
With an exceptionally high stitch quality, it is perfectly suited for topstitching work in the visible area, as well as for assembling seams for use in automotive and upholstery production.
Equipped with a thread trimmer, thread clamp for a clean seam beginning. Switchable, second tension, second stitch length and top feed stroke. Recallable via the switch bar in the arm of the machine. With the built-in LED sewing light and an integrated touch control panel in the machine arm, the VETRON 4000 series offers all the features of a modern, classic industrial sewing machine.
Other features include are a powerful main drive and low-noise, low-vibration operation due to aluminum arm and head covers.
The sewing gauge parts set of the VETRON 4000 series is identical to the VETRON 5000 series and can therefore be used as an original part in VETRON quality for all VETRON series. As a result, the VETRON 4000 series fits easily into the VETRON range and is an ideal operating resource and reliable partner.
If addonSection: Hightech
High tech as standard
Through the consistent use of state of the art electronic control it became possible to make all machine settings programmable into memory and thus recallable.
This allows the process parameters to be free from operators influence and identical every time the program is recalled. The innovative dynamic machine parameter, based on the actual speed and the permanent measurement of the material thickness, open new possibilities of production quality, process security and the reduction of cycle times.
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Process Reliability
User identification via USB dongle (activated via parameters).
Operator has no access to basic parameters.
Different access levels for Operator / Line Supervisor / Technican / Technical Supervisor (Administrator).
Programmable Setup
All machine settings are programmable and storable.
Fast and precise setup of the machine by recall of a stored machine program.
Easy to understand and intuitive programming concept.
Program chain function to combine different production steps directly on one machine.
User identification by USB-dongle to avoid access on machine settings - on demand.
Features & Technical data
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5064
- » Ultrasonic frequency 35 kHz
- » Concentricity calibration
- » Programmability of all welding parameters and thus reproducibility
- » Equipped with differential feed; separate drive for sonotrode and anvil wheel; that means smooth, non-distorted seams or the possibility of adding a some fullness
- » Up to 199 programs can be created
- » Welding speed adjustable from 0,5 mtr./min. up to 40,0 mtr./min. in 0,1 mtr./min. steps
- » The anvil wheel size of 45 mm diameter allows for better visibility and better handling, especially in curves. Alternativ 25 mm diameter is also available for extreme small curves and edges
- » Electronic hand wheel to turn the anvil and sonotrode, to proceed forward-backward
- » Electronic button in the handling sector for short seam sections with opposite direction of welding (rotation)
- » Button in the action area for 2- power stage
- » Security key and button wheel change button in the handling sector
- » Easy selection of different languages in panel
- » Electronic rear Puller (optional)
VETRON 4000 // 4010
* Depending on process
** Depending on version
If addonSection: Classic
Control Panel P107
Simple operation - easy to remove
The control panel concept P107 is one of the new generations of control panels. It guarantees easy operation with simple navigation.
In the automotive production is this operating concept ideally suited for setting the sewing parameters and sewing programs / sequences. The control panel is simply removed after setting - the operator can no longer intervene in the sewing parameters.
VETRON TOUCH 4.0 represents the digital addition to your VETRON sewing machine and is the upgrade to the previous v_sion control panel. The original sewing machine control panel with keys and rotary wheel is replaced by a clear and intuitive touch display that is connected directly to the machine control.
The VETRON TOUCH 4.0 takes over all previous functions of sewing machine operation and additionally enables the integration of digital content to support the user (for example operating instructions with photos / videos).
The seam designer supports the definition of chain programs. It visualizes the programs in the display field, additional events can be integrated between the seam sections. The current seam section is highlighted in the display field during sewing.
User access management enables the assignment of rights to different user groups.
The system history records data that can later be used for precise production analysis or accurate trouble shooting.
Service personnel are supported in their work by the digital content and the setup wizard. Predictive maintenance functions help minimize down time and prevent failures.
More ease of use is impossible
Every operating element in the direct handle area
Electronic bobbin winder
Forward/backward selection key
Electronic hand wheel
Programmable button
Safety button
Forward/backward slider
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Always fit to the application
Gauge part sets and accessories
As a supplement to the sewing machine series, VETRON also offers standard sewing accessories & tools.
In addition, the manufacture of special accessories is possible according to individual customer requirements.
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Always fit to the application
Accessories
In addition to the ultrasonic machine range VETRON offers a wide variety of anvil wheels from serial production.
Over and above, the production of every imaginable special anvil wheel for example with the customer’s logo is possible.
All informations in one place!
Direct download
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Here you can find all information about the machines in one place!
Are you looking for the right operating or programming instructions?
With the direct download you have access to all information. Would you like to see the machine in action? Visit our Youtube Channel. Is the corresponding machine not yet online, so contact us. We will produce a product film to the machine as soon as possible.
